Campaign Trunk Project |
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
Lock_and_hasp_fit.JPGfitting the lock and hasp223 viewsThe lock box and hasp fit into the lock mortise I cut in the front side of the round trunk body.Sgt42RHR
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
Mark_up_for_rounding_the_exterior.JPGMark up for rounding the exterior282 viewsThis view shows the circle scribed to mark out the trunk exterior for planing it round.Sgt42RHR
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
Ready_for_hardware,_lining,_and_covering.JPGReady for hardware, lining, and leather covering263 viewsThe interior will be lined with linen and the exterior will be covered with leather.Sgt42RHR
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
Trunk_body_before_coopering.JPGTrunk body before coopering200 viewsThe staves forming the body have been glued and nailed to the ends and bottom of the trunk. It's now ready for rounding on the outside.Sgt42RHR
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
Rounding_the_exterior_is_complete_-_end_view.JPGRouncing the exterior is complete - end view213 viewsHere is an end view of the exterior of the trunk after I've planed the exterior. I used a Stanley No. 5 1/2, a LN 4 1/2, and a Stanley No. 18 block plane. I'll fill knot and nail holes and then sand before covering the exterior with leather.Sgt42RHR
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
Reference_grooves_cut_with_I__Sorby_and_Record_044_plough_planes.JPGReference grooves cut with I. Sorby and Record 044 plough planes211 viewsI used an I. Sorby wooden plough plane to cut the central groove, and a Record 044 plough plane to cut the grooves on each side. The black magic marker on each edge creates an easy reference for when to stop cutting on each edge.Sgt42RHR
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 alt="Filename=Removing_waste_with_I_Sorby_plough_plane.JPG
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Removing_waste_with_I_Sorby_plough_plane.JPGRemoving waste with an I. Sorby plough plane214 viewsI used the Sorby wooden plough plane to cut the central goove, and a Record 044 plough plane to cut the two grooves on each side.Sgt42RHR
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
Reference_grooves_cut--ready_for_shoulder_plane.JPGGrooves cut ready for shoulder plane177 viewsSgt42RHR
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 alt="Filename=Removing_waste_with_shoulder_plane.JPG
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Removing_waste_with_shoulder_plane.JPGRemoving waste with a shoulder plane164 viewsI used a shoulder plane--in conjunction with the reference grooves made with the plough planes--to bring the surface down close to the pencil line.Sgt42RHR
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
Cleaning_up_down_to_the_line_with_a_home_made_cabinet_scraper_blade.JPGCleaning up down to the line with a home made cabinet scraper blade172 viewsI used an old Stanley plane blade ground to the arc of the inside of the trunk (6 inch radius) to remove the planing marks, create a uniform shape on all staves, and a smooth interior surface.Sgt42RHR
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
Ready_to_glue_and_nail_the_staves_to_the_ends_of_the_trunk.JPGReady to glue and nail the staves to the trunk ends158 viewsThese staves have been planed and scraped down to the pencil line and smooth; they are ready to glue and nail to the ends of the trunkSgt42RHR
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Date added=Aug 20, 2010 Made_a_shooting_board_to_hold_the_staves_while_planing_inside_hollow.JPG"
Made_a_shooting_board_to_hold_the_staves_while_planing_inside_hollow.JPGSticking board and hollowing inside of staves243 viewsI sink several grooves with plow planes to remove waste wood and to make reference lines. Then use shoulder plane to remove most of the rest of the waste, then the #18 Round plane. I will finish with the purpose-built cambered plane blade in a Stanley No. 80 cabinet scraper.Sgt42RHR
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