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IMG_1085.JPGw: Bench in the House 1452 viewsUntil the shop is finished the bench will live in the house. It's in the work-in-progress den where it will actually serve a fine purpose helping me build the full wall built in cabinets and bookshelves we're planning for that room.TRexF16
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IMG_1083.JPGw: Bench in the House 2348 viewsTRexF16
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IMG_1082.JPGw: Bench in the House 3425 viewsTRexF16
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IMG_1080.JPGz: Neat bench trick523 viewsWith a 3+ inch thick top most clamp-on accessories won't work. But with the big face vise it's no problem to just clamp a piece of 8/4 stock to the front of the bench and Bob's your Uncle...you have a whole new edge to clamp to. Here I've set up for saw sharpening with the saw vise clamped to the rock-solid base provided by the four foot 8/4 hardwood piece locked in the face vise.TRexF16
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IMG_1062.JPGVise problem 3257 viewsHere's the view from underneath of the long 3/4 inch maple pegs driven in through the face vise backing slabs and into the benchtop itself. I used no glue in case I ever had to remove them, but they were pretty hard to drive in, and I guess unless the two holes are absolutley parallel I'll probably never get them off. Otherwise they'll have the same dovetail effect of offset toe nailing. There have been no problems with any face vise clamping since making this modification.TRexF16
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IMG_1061.JPGVise problem 2358 viewsThe backing slabs could move up to 1/8 inch under offset clamping force because the 3/8 inch bolts run through 1/2 inch holes. No way can 3/8 inch bolts resist the clamping force of 1 1/2 inch acme thread steel vise screws! I decided to fix this problem by boring holes for tight-fitting dowels which will prevent any movement. Here I am boring the 3/4 inch holes from underneath the top for the pegs. The holes pass through the slabs which back the face vise and well up into the benchtop itself. 3/4 inch maple dowels will be driven through these holes and up into the benchtop.TRexF16
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IMG_1057.JPGTool Shelf 2239 viewsReady to cut the vertical part of the notches. There's not many panels you couldn't dovetail in this vise!TRexF16
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IMG_1056.JPGTool shelf 1257 viewsNothing spectacular here, just a plain piece of 3/4 inch birch ply, but it was a nice peek into the work holding potential of this design. Here, and in the next pic, I'm just notching the corners for the space where the legs intrude into the otherwise rectangular space inside the stretchers.TRexF16
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IMG_1054.JPGDeadman 3: Finished236 viewsHere is the finished deadman amid all the shavings from flattening the topTRexF16
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IMG_1051.JPGTop flattening 2243 viewsThis job was made more difficult by lack of a really fine straight-edge. I have a three foot aluminum "garden variety" staight edge, which helps a bit, but so wish for a real, no kidding high precision four foot (or more) Starrett or one of equal quality. Santa, if you're listening...TRexF16
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IMG_1045.JPGTop Flattening 1295 viewsGetting started flattening the top with the big old Stanley #8. The fine Hock iron in this plane really cuts well. I tried to line up the edge grain of each piece in the top laminate, but missed the mark in a few places. If I ever make another bench top I will: a) use thicker stock so glue-up takes less time and b) make darn sure ALL the grain runs the same way. I got a bunch of four quarter maple for 70 cents a board foot, which is why that's what this top is made of.TRexF16
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IMG_1043.JPGChip Repair 5197 viewsFinished repair. It turned out I didn't get as good a grain and color match as I'd hoped but it still looks a lot better than before.TRexF16
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