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Saturday, 02 June 2018
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DSC04033.JPG
DSC04033.JPGTang Insertion95 viewsAnother closeup, this one of the tang inserted into the handle. Using Miller Dowel bits works really well for the drilling. They produce a stepped hole that works well with the tang's taper, providing a tight fit just by driving the handle on. No burning in needed, though that probably wouldn't hurt. The gap resulting from using a round hole for a rectangular cross section is obvious here. This doesn't seem to create any problems in use, but some might not like the way it looks.Chuck Myers
DSC04031.JPG
DSC04031.JPGSecond Handle Closeup103 viewsI had enough of the lyptus to make two handles, so I went ahead and made a second one. This one lacks the slice tracks I got on the first handle (the result of a catch). Not so embarrassing to put this picture on display as the first was.Chuck Myers
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DSC04021.JPGPurpleheart File Handle188 viewsThis is a really basic file handle, or at least the turning is. I bought a new mill file and needed a handle for it. Found a piece of purpleheart scrap that would serve the purpose, though it was a little smaller than I would have preferred. Sometimes you just have to live with the dimensions the wood gives you. Ferrule is made from 5/8" flare nut.Chuck Myers
Flare_Nut_Ferrule.JPG
Flare_Nut_Ferrule.JPGLondon Pattern w/ Flare Nut Ferrule92 viewsWood is poplar. Like the compression nut, this is a much more substantial ferrule than the Lee Valley. OTOH, it's probably overkill wrt strength. The length seems in better overall proportion than the compression nut, and I think I like the taper better than the LV cylinder.Chuck Myers
Compression_Nut_Ferrule.JPG
Compression_Nut_Ferrule.JPGLondon Pattern w/ Compression Nut Ferrule92 viewsA poplar handle with turned-down compression nut for a ferrule. Basically the same diameter as the Lee Valley, but quite a bit shorter. Walls are a lot thicker than the LV, so it will be a lot stronger. I'm not sure how the length works with the other proportions, though.Chuck Myers
Variations_Side-by-Side.JPG
Variations_Side-by-Side.JPGLondon Pattern Variations139 viewsThree variations on a theme. At top is lyptus handle with 1" ferrule sold by Lee Valley. Center is poplar handle using 5/8" (1" OD) compression nut. Bottom is poplar using 5/8" (also 1" OD) flare nut. There are also a few subtle differences in proportion. I'm still trying to decide which look appeals to me most.Chuck Myers
DSC04027.JPG
DSC04027.JPGLondon Pattern Pattern118 viewsHere's the handle next to the original that served as the basic pattern. This is one of the boxwood handles that Lee Valley sells. (The ferrule I used for this is also available there . SOTSD) Since this handle isn't intended for striking, I elected to make the handle the same length as the original but with a simple round over (rather than a knob) on the top end to make for a more comfortable grip when filing. I like the way it feels in the hand, so I suppose the experiment was at least a partial success.Chuck Myers
DSC04030.JPG
DSC04030.JPGLondon Pattern File Handles Side-by-Side100 viewsHere are the two handles I made. The original has been removed from the file and the sequel mounted.Chuck Myers
DSC04032.JPG
DSC04032.JPGLondon Pattern File Handle from the Top95 viewsThis angle gives a better view of what the top looks like. It's a simple roundover that seems better suited for a push tool than the knob I've used (copied, actually) on chisel handles. This design feels better in my hand.Chuck Myers
DSC04026.JPG
DSC04026.JPGLondon Pattern File Handle Closeup104 viewsThis shot provides a closer look at the handle. I used lyptus for this one because I had some appropriately sized scrap handy and because I really don't like the wood much despite having a rather nice color. It's really splintery and difficult to work with. I kind of figured this was an experiment and that this would end up being decorative kindling anyhow, so why use wood I cared about? Note that I had exactly one catch when doing the turning. Naturally it caused a booboo I couldn't fix.Chuck Myers
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DSC04025.JPGLondon Pattern File Handle111 viewsTaking inspiration from Roy Griggs, I realized I hadn't ever tried making a London Pattern handle for anything other than chisels. I liked the relative proportions Roy used for his handle, so I made this one much larger than the handle I made for this file previously. It balances better visually, and also fits the hand nicely for the kind of work one does with a 12" bastard mill file.Chuck Myers
DSC02448.JPG
DSC02448.JPGFlare Nut Used for Ferrule343 viewsChuck Myers
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