My Workbench |
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IMG_1042.JPGChip Repair 4201 viewsTHe replacement piece held for gluing with a holdfast.TRexF16
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IMG_1041.JPGChip repair 3189 viewsI cut a recess with a fitted replacement piece. It is undercut a bit (like a dovetail) at the part of the slot opposite the hole.TRexF16
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IMG_1038.JPGChip repair 2189 viewsI sorted through the offcuts from the top hoping to find a candidate with matching grain and color. There is a lot of variance in the maple in my top, as this photo shows.TRexF16
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IMG_1036.JPGChip repair 1194 viewsWhile I had the top upside down on the scrounged table, I used its end dog hole along with a holdfast to hold the legs and stretchers while I mortised and planed them. When I flipped the top over to mount it on the finished base I saw there had been some chipping due to the lack of any countersinking or chamfering around the hole, so I needed to fix it...TRexF16
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IMG_1033.JPGDeadman 2: 214 viewsDeadman installed but no linseed oil on it yet. The top hole is at the correct level that the top of a 3/4 inch dog in the deadman is dead even with the top of the vise screws on the face vise. So if I clamp a long narrow board I'll get even support from the deadman and clamping from the face vise and a holdfast in the right leg.TRexF16
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IMG_1031.JPGDeadman 1: Layout258 views[Galoot In Training] Taylor and I lay out the curve for the waist of the deadman with an old set of Stanley #4 Trammel points. TRexF16
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IMG_1028.JPGTwin Screw Face Vise234 viewsHere is the big face vise clamped in place while I mark for the screw holes on the back sideTRexF16
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IMG_1027.JPGVise problem 1281 viewsThis shot taken while fitting the screws to the face vise shows the basic configuration of the face vise itself and the two backing slabs which are bolted top to bottom through the benchtop. Each backing slab has two 3/8 inch bolts running through them. Nevertheless, I still found that if I clamped a board in the face vise, and it only bore against the top and the face vise, or the leg and the face vise, but not the backing slabs, I could easily put enough force on it to pull the slabs out of alignment.TRexF16
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IMG_1026.JPGEnd Vise221 viewsHere's the quick action end vise in the closed (but not tightened) position. The chop is built to touch at the top first when it's closed so that when it is tightened up under full tension the opposing faces of the end cap and the vise chop are parallel and hold best. At this stage I'm flushing up the end grain of the end cap, the front of the bench and end of the vise chop all coplanar. The glass with the brush in it holds denatured alcohol. Brushing this on end grain greatly eases planing.TRexF16
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IMG_1025.JPGEnd Vise Close up208 viewsHere's a pic of the old Columbian quick action vise that serves as the end vise.TRexF16
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IMG_1004.JPGBoring holes to mount the end vise446 viewsThe end vise is an old, massive, quick release Columbian. Here I'm boring the holes for mounting it. I have been amazed at how perfectly plumb one can bore with the two six inch squares standing next to the front and right of the auger bit - no jig needed!TRexF16
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IMG_0998.JPGDetail of face vise round-over371 viewsFor the face vise round-over detail, I layed out the radius, nibbled away on the waste side with my table saw, and then used a shoulder plane and block plane to smooth it down to the curved line. Even though there are no vises yet on the bench, I can still use my holdfast through the dog holes of the assembled top/base to hold the work rock-solid. This is the first work I've ever done on a totally rigid bench and it's great!TRexF16
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